High Impact Polystyrene (HIPS)

HIPS

HIPS (High Impact Polystyrene) is a modified polystyrene with rubber (usually butadiene) incorporated into its structure. This gives the material much higher impact strength than general-purpose polystyrene (GPPS) while keeping good processability.

The material combines rigidity, processability and resistance to mechanical stress, which makes it widely used in industry.

Key properties

  • Increased impact resistance
  • Good rigidity
  • Easy processing
  • Matte or slightly glossy surface
  • Can be coloured
  • Good dimensional stability
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Physical and mechanical properties (typical values)

Property

Typical values

Density

1.03 – 1.06 g/cm³

MFI (200°C / 5 kg)

2 – 15 g/10 min (depending on grade)

Tensile strength

20 – 30 MPa

Modulus of elasticity

1700 – 2200 MPa

Impact strength (Izod)

6 – 20 kJ/m²

Glass transition temperature (Tg)

~90 – 100 °C

Service temperature

up to 70 – 90 °C

Specific parameters depend on the manufacturer and the particular material grade.

Melt flow (MFI)

The melt flow index is chosen according to the processing technology:

  • 2 – 6 g/10 min — sheet extrusion, thermoforming
  • 6 – 10 g/10 min — standard injection moulding
  • 10 – 15 g/10 min and above — thin-walled products

The material is easily processed by:

  • injection moulding
  • sheet extrusion
  • thermoforming

Applications

  • Household appliance housings (inner refrigerator panels)
  • Electrical products
  • Moulded parts
  • Toys
  • Packaging
  • Sheets for thermoforming
  • Advertising structures

Advantages

  • Significantly higher impact strength than GPPS
  • Good processability
  • Cost-effective material
  • Easy to colour
  • Suitable for mass production
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